The
new process of inductive heating equipment begins widely in China. This heat
treatment new process uses coil electromagnetic induction heating steel pieces
to be very novel and attractive. It has fast, local quenching, energy saving,
online production, easy automation, etc. Soon accepted by heat treatment
workers.
GuangYuan · GuangZhiYuan sensing hot treatment new process is used
for all kinds of workpiece quenchings as follows:
1. Full length induction
quenching of rails
There are dozens of steel full-length intermediate
frequency quenching production lines to be used in China, so that the long-term
life of the rails is more than double, this technology and other parts of the
railway, such as the trip, wing rail, and the like.
2, PC steel production
technology
Domestic pairs of PC steel bars are double-frequency, from
single-frequency development, from single-line production into double-line
production, energy consumption indicators continue to decline, a company's
energy consumption of φ7-φ13.5m reinforcement has reached 304kw · h / t .
3,
steel pipe weld induction
This process mainly eliminates weld stress and
homogenization, preventing the hard point from generating hardpoints in terms of
traversal districts, and has multiple companies in China to engage in this
industry. All major numbers are domestic technology.
4, induction quenching
of auto parts
Many parts of the car CVJ bell shell, three-column slide, and
hub, all parts of the part of the induction quenching equipment and process are
all domesticated. These domestic parts meet the needs of the rapid development
of domestic automotive industries and give more expensive.
5, roll double
frequency sensing quenching
Domestic has been able to self-made
dual-frequency power and quenching envelopes, roll dual-frequency quenching has
been produced in multiple smelting plants, and its tooling quenching spray rings
have been improved, and it is effective.
6, crankcase rotation quenching and
rounded quenching
The integrated crank neck inducer is replaced by a
half-ring sensor rotating quenching, solves the problem of tight rodification of
oil holes and low disappearance, which is quenched by the axial neck curved
angle to the diesel crankshaft, and improve the crankshaft fatigue. Double the
strength
7, shaft parts use short tubes longitudinal heat quenching
The
hardened layer of the step axis transition is not interrupted, which greatly
increases the torsional fatigue strength of the shaft. FAW, Dongqi has all made
this process for half-axis production.
8, rotary support rolling and gear
sensing quench
The complete set of devices is completely domestic, ensuring
the current development of wind power and port machinery, can be treated with a
diameter of 4 to 6m.
9, long incense pipe quench
Φ124m in the inner hole,
the inner hole scanning quenching of the inner hole in the inner hole is
successful and put into production in China.
10, large gear single tooth
along the tooth groove to destroy and quench
The M62 large-mode rack single
tooth is successful along the deep fire of the toothed groove, solves a variety
of process problems such as dense, crack, deformation. Car gear dual-frequency
quench is used in large quantities of production.
11, low quenching steel
gear
Developed from steel seeds to gear mass production in the 1970s, this
project needs to be improved on steel ingredient control.